If you have a moment can you look over this procedure and let me know if it will work OK. The problem I'm trying to solve is that during the RH5 install, it let's you build software mirrors, but let's you only have one /boot ! We didn't leave an empty partition on the 2nd disk for /boot so the partition tables are out of sync. Danté ---------------------------- I think the best way to do this is to destroy the mirror, repartition, add to the array and install grub onto the 2nd disk. The reason for this is that /boot has to be the first partition on a disk and we don't have a partition already reserved. Fail the mirror disk: Code: mdadm --manage /dev/md0 --fail /dev/sdb1 mdadm --manage /dev/md1 --fail /dev/sdb2 (continue for all raid devices) Remove the mirror disk: Code: mdadm --manage /dev/md0 --remove /dev/sdb1 mdadm --manage /dev/md1 --remove /dev/sdb2 (Continue for all raid devices) Verify that /dev/sdb is removed: cat /proc/mdstat Now we need to destroy the information mdadm puts in each device that it uses: Code: mdadm --zero-superblock /dev/sdb1 mdadm --zero-superblock /dev/sdb2 (Continue for all raid devices) Now, let's repartion /dev/sdb so that it looks like /dev/sda at least for the partitions we are interested in mirroring. NOTE: /boot has to be the first partition! Copy the partition table from sda to sdb Code: sfdisk -d /dev/sda | sfdisk /dev/sdb Verify that it has the correct partition table fdisk -l /dev/sdb Use fdisk interactively to set partition types to 0xfd Linux Raid Autodetect cat /proc/mdstat to verify that /dev/sda is still there. Check that /etc/mdadm.conf is accurate and shows that /dev/sdb has been removed: Code: cat /etc/mdadm.conf if /etc/mdadm.conf is not accurate: mdadm --examine --scan > /etc/mdadm.con Prepare Grub on the 2nd drive /dev/sdb; NOTE: grub calls the drives hd0,hd1,hd2 etc. Code: enter grub interactive: grub > root (hd1,0) grub > setup (hd1) grub > quit Now add /dev/sdb back into the raid devices using the new partitions: Code: /boot mdadm --add /dev/md0 /dev/sda1 / mdadm --add /dev/md1 /dev/sdb2 swap mdadm --add /dev/md2 /dev/sdb2 Verify Mirroring is in Process: cat /proc/mdstat Then update /etc/mdadm.conf to reflect the newly partitioned /dev/sdb Code: mdadm --examine --scan > /etc/mdadm.conf Update /boot/grub/menu.lst or /etc/grub.conf in order to have an entry to boot from the 2nd drive: add a stanza for /dev/sdb1 booting: copy current stanza and change hd0 to hd1. keep both so that you can boot off either if a drive fails. Then update the ramdisk: Code: mv /boot/initrd-`uname -r`.img /boot/initrd-`uname -r`.img_orig2 mkinitrd /boot/initrd-`uname -r`.img `uname -r Reboot and test each stanza. Remove a drive and reboot off the remaining drive, Add that drive back and check mirroring to finish via: cat /proc/mdstat